Limit switches, as the name suggests, are precision switches that are designed to work as limiting devices. The switch is typically snap-action and designed to sense the presence, absence, or be triggered by an excess or lack of physical contact at the position where it is installed.
The flexibility and adaptability of limit switches to different tasks and environments has made them very popular as components of conveyor belt systems.
Industrial conveyor belts are considered to be amongst the greatest inventions for boosting production, as well as reducing time, costs and manpower requirements. They are commonly used in production, mining, assembly lines and just about every major industry or sector today.
They typically consist of a number of pulleys that rotate under a continuous belt. Some of these pulleys are powered and they drive the belt, keeping any material on top continuously moving towards its destination.
Conveyor belts can be broadly classified into two classes, which are:
These conveyors are used for transporting smaller volumes of material like packaged goods, or lighter materials like boxes.
These are heavy duty conveyor systems which are designed to carry heavier loads or bulky materials, like industrial and agricultural goods.
While conveyor belts can tremendously increase efficiency, they are prone to jamming from over-loading unless the correct safety measures are put in place. Limit switches help prevent this by measuring the height or number of individual products passing through the conveyor system. In case the switch senses an object that may cause an obstruction, it shuts the system down to prevent damage or spillage.
Depending on the environment and purpose, there are a variety of limit switches which can be used in conveyor systems: